{"id":250134,"date":"2025-07-22T15:50:09","date_gmt":"2025-07-22T13:50:09","guid":{"rendered":"https:\/\/caphenia.tech\/pilot-plant-germany-i\/"},"modified":"2026-04-20T18:54:16","modified_gmt":"2026-04-20T16:54:16","slug":"pilot-plant-germany-i","status":"publish","type":"page","link":"https:\/\/caphenia.tech\/en\/pilot-plant-germany-i\/","title":{"rendered":"Pilot Plant “Germany I”"},"content":{"rendered":"

[et_pb_section fb_built=”1″ admin_label=”Section” module_id=”header-intro” _builder_version=”4.27.4″ _module_preset=”_initial” use_background_color_gradient=”on” background_color_gradient_stops=”#ffffff 0%|gcid-e88dfac0-f019-4858-b9ae-835f920d56c6 90%|#ffffff 90%” custom_padding=”80px||0px||false|false” da_popup_slug=”header-intro” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{%22gcid-e88dfac0-f019-4858-b9ae-835f920d56c6%22:%91%22background_color_gradient_stops%22%93}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row _builder_version=”4.27.4″ _module_preset=”_initial” width=”96%” max_width_tablet=”96%” max_width_phone=”96%” max_width_last_edited=”on|tablet” custom_margin=”|0px|30px|0px|false|true” custom_padding=”0px||0px||true|true” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”_initial” global_colors_info=”{}”][et_pb_text content_last_edited=”off|phone” _builder_version=”4.27.4″ _module_preset=”_initial” header_text_align=”center” text_orientation=”center” animation_style=”slide” animation_direction=”bottom” global_colors_info=”{%22gcid-eba46465-566e-4c18-a590-eccaaf6c85b7%22:%91%22header_text_color%22,%22header_2_text_color%22,%22header_3_text_color%22,%22header_4_text_color%22,%22header_5_text_color%22,%22header_6_text_color%22%93}”]<\/p>\n

Pilot plant “Germany I”<\/h1>\n

Location: Industrial site Frankfurt H\u00f6chst<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”_initial” width=”96%” max_width=”1440px” max_width_tablet=”96%” custom_margin=”|0px|0px|0px|false|true” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”_initial” global_colors_info=”{}”][et_pb_image src=”https:\/\/caphenia.tech\/wp-content\/uploads\/pilot-plant-germany-1.webp” title_text=”pilot-plant-germany-1″ show_bottom_space=”off” _builder_version=”4.27.4″ _module_preset=”_initial” max_width=”1100px” module_alignment=”center” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Section – Background Facts” module_id=”background-facts” _builder_version=”4.27.4″ _module_preset=”_initial” custom_padding=”80px||80px||true|false” da_popup_slug=”background-facts” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{%22gcid-e88dfac0-f019-4858-b9ae-835f920d56c6%22:%91%22background_color_gradient_stops%22%93}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row _builder_version=”4.27.4″ _module_preset=”_initial” width=”96%” max_width_tablet=”96%” custom_margin=”0px|0px|80px|0px|false|true” custom_padding=”0px||0px||true|true” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”_initial” global_colors_info=”{}”][et_pb_text content_last_edited=”off|phone” _builder_version=”4.27.4″ _module_preset=”_initial” header_text_align=”center” header_2_text_align=”center” header_2_font_size=”52px” text_orientation=”center” max_width=”800px” module_alignment=”center” animation_direction=”bottom” global_colors_info=”{%22gcid-eba46465-566e-4c18-a590-eccaaf6c85b7%22:%91%22header_text_color%22,%22header_2_text_color%22,%22header_3_text_color%22,%22header_4_text_color%22,%22header_5_text_color%22,%22header_6_text_color%22%93}”]<\/p>\n

Efficiency meets sustainability<\/h2>\n

Our Power-and-Biogas-to-Liquid<\/strong> pilot plant is setting new benchmarks worldwide in the renewable fuel production industry. We focus on fueling the aviation sector for a sustainable future.<\/p>\n

We combine renewable electricity, biomethane, and CO\u2082, guiding them through three well-established chemical processes combined in an innovative way to produce syngas \u2014 the foundation for renewable fuels.<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.27.4″ _module_preset=”_initial” width=”96%” max_width=”1440px” max_width_tablet=”96%” global_colors_info=”{}”][et_pb_column type=”3_5″ _builder_version=”4.27.4″ _module_preset=”_initial” global_colors_info=”{}”][et_pb_image src=”https:\/\/caphenia.tech\/wp-content\/uploads\/img-background-facts.webp” title_text=”img-background-facts” show_bottom_space=”off” _builder_version=”4.27.4″ _module_preset=”_initial” custom_margin=”0px||0px||true|false” border_radii=”on|20px|20px|20px|20px” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.27.4″ _module_preset=”_initial” global_colors_info=”{}”][et_pb_text content_last_edited=”off|phone” _builder_version=”4.27.4″ _module_preset=”_initial” header_text_align=”center” header_2_font_size=”42px” text_orientation=”center” custom_margin=”0px|0px|40px|0px|false|true” animation_direction=”bottom” header_2_font_size_tablet=”42px” global_colors_info=”{%22gcid-eba46465-566e-4c18-a590-eccaaf6c85b7%22:%91%22header_text_color%22,%22header_2_text_color%22,%22header_3_text_color%22,%22header_4_text_color%22,%22header_5_text_color%22,%22header_6_text_color%22%93}”]<\/p>\n

Background facts<\/h2>\n

[\/et_pb_text][et_pb_blurb image=”https:\/\/caphenia.tech\/wp-content\/uploads\/icon-construction.svg” icon_placement=”top” icon_alignment=”left” content_max_width=”100%” _builder_version=”4.27.4″ _module_preset=”_initial” body_font_size=”18px” border_width_bottom=”1px” border_color_bottom=”gcid-e88dfac0-f019-4858-b9ae-835f920d56c6″ global_colors_info=”{%22gcid-e88dfac0-f019-4858-b9ae-835f920d56c6%22:%91%22border_color_bottom%22%93}”]<\/p>\n

Construction begin:<\/strong> 2024<\/p>\n

[\/et_pb_blurb][et_pb_blurb image=”https:\/\/caphenia.tech\/wp-content\/uploads\/icon-factory.svg” icon_placement=”top” icon_alignment=”left” content_max_width=”100%” _builder_version=”4.27.4″ _module_preset=”_initial” body_font_size=”18px” border_width_bottom=”1px” border_color_bottom=”gcid-e88dfac0-f019-4858-b9ae-835f920d56c6″ global_colors_info=”{%22gcid-e88dfac0-f019-4858-b9ae-835f920d56c6%22:%91%22border_color_bottom%22,%22border_color_bottom%22%93}”]<\/p>\n

Construction in progress<\/strong><\/p>\n

[\/et_pb_blurb][et_pb_blurb image=”https:\/\/caphenia.tech\/wp-content\/uploads\/icon-capacity.svg” icon_placement=”top” icon_alignment=”left” content_max_width=”100%” _builder_version=”4.27.4″ _module_preset=”_initial” body_font_size=”18px” global_colors_info=”{%22gcid-e88dfac0-f019-4858-b9ae-835f920d56c6%22:%91%22border_color_bottom%22%93}”]<\/p>\n

Annual capacity of syngas:<\/strong> 1420 t\/a<\/p>\n

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From vision to reality<\/h2>\n

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Latest from CAPHENIA<\/h2>\n

Stay connected with the latest from our site in H\u00f6chst.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”_initial” width=”96%” max_width=”1440px” max_width_tablet=”96%” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”_initial” global_colors_info=”{}”][et_pb_code _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]

<\/div>[\/et_pb_code][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Section” module_id=”whitepaper” _builder_version=”4.27.4″ _module_preset=”_initial” da_popup_slug=”whitepaper” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”2_5,3_5″ make_equal=”on” _builder_version=”4.27.4″ _module_preset=”_initial” width=”96%” max_width_tablet=”96%” global_colors_info=”{}”][et_pb_column type=”2_5″ _builder_version=”4.27.4″ _module_preset=”_initial” global_colors_info=”{}”][et_pb_image src=”https:\/\/caphenia.tech\/wp-content\/uploads\/Bild.png” title_text=”Bild” _builder_version=”4.27.6″ _module_preset=”_initial” hover_enabled=”0″ global_colors_info=”{}” sticky_enabled=”0″][\/et_pb_image][\/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.27.4″ _module_preset=”_initial” custom_css_main_element=”margin: auto;” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”_initial” text_text_color=”gcid-eba46465-566e-4c18-a590-eccaaf6c85b7″ custom_margin=”0px|0px|30px|0px|false|true” global_colors_info=”{%22gcid-eba46465-566e-4c18-a590-eccaaf6c85b7%22:%91%22header_text_color%22,%22text_text_color%22,%22header_5_text_color%22,%22header_2_text_color%22,%22header_3_text_color%22,%22header_4_text_color%22,%22header_6_text_color%22%93}”]<\/p>\n

White paper<\/h2>\n

[\/et_pb_text][et_pb_button button_url=”#whitepaper-popup” button_text=”White paper download” _builder_version=”4.27.6″ _module_preset=”default” custom_button=”on” button_text_size=”16px” button_text_color=”#FFFFFF” button_bg_color=”gcid-eba46465-566e-4c18-a590-eccaaf6c85b7″ global_colors_info=”{%22gcid-eba46465-566e-4c18-a590-eccaaf6c85b7%22:%91%22button_bg_color%22%93}”][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Section” module_id=”faq” _builder_version=”4.27.4″ _module_preset=”_initial” background_color=”gcid-e88dfac0-f019-4858-b9ae-835f920d56c6″ use_background_color_gradient=”on” background_color_gradient_stops=”#ffffff 0%|#f5f5f5 100%” background_color_gradient_overlays_image=”on” custom_padding=”80px||80px||true|false” da_popup_slug=”faq” da_disable_devices=”off|off|off” global_colors_info=”{%22gcid-e88dfac0-f019-4858-b9ae-835f920d56c6%22:%91%22background_color%22%93}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row _builder_version=”4.27.4″ _module_preset=”_initial” width=”96%” max_width=”1440px” max_width_tablet=”96%” custom_margin=”|0px|30px|0px|false|true” custom_padding=”60px|15px|0px|15px|false|true” border_width_top=”1px” border_color_top=”gcid-primary-color” locked=”off” global_colors_info=”{%22gcid-primary-color%22:%91%22border_color_top%22%93}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”_initial” global_colors_info=”{}”][et_pb_text content_last_edited=”off|phone” _builder_version=”4.27.4″ _module_preset=”_initial” header_text_align=”center” header_2_text_align=”center” header_2_font_size=”52px” text_orientation=”center” max_width=”800px” module_alignment=”center” animation_direction=”bottom” global_colors_info=”{%22gcid-eba46465-566e-4c18-a590-eccaaf6c85b7%22:%91%22header_text_color%22,%22header_3_text_color%22,%22header_4_text_color%22,%22header_5_text_color%22,%22header_6_text_color%22,%22header_2_text_color%22%93}”]<\/p>\n

FAQ<\/h2>\n

In this section, we answer the most frequently asked questions about CAPHENIA and our technology.
\nIf you have any further questions, please do not hesitate to contact us<\/a> at any time.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”_initial” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”_initial” global_colors_info=”{}”][dsm_faq dsm_enable_schema_markup=”on” dsm_animate_icon=”on” _builder_version=”4.27.5″ _module_preset=”default” header_level=”h3″ header_text_color=”#CC0000″ header_font_size=”20px” content_font_size=”16px” content_line_height=”1.6em” global_colors_info=”{}”][dsm_faq_child dsm_title=”What are renewable fuels?” dsm_content=”<\/p>\n

Renewable fuels are liquid or gaseous energy carriers that are not derived from fossil resources but from renewable sources. These include bio-based fuels (e.g. biodiesel, bioethanol, biogas) and electricity-based fuels (so-called e-fuels), which are produced using renewable electricity, hydrogen, and CO\u2082. <\/p>\n

Synthetic, electricity-based fuels (e-fuels) can be used as e-gasoline, e-diesel, e-heating oil, or e-kerosene. They have the same chemical composition as their fossil counterparts and can therefore be used without restriction in existing engines as well as in the current logistics and refueling infrastructure. <\/p>\n

” _builder_version=”4.27.4″ _module_preset=”default” border_radii=”on|10px|10px|10px|10px” global_colors_info=”{}” parentOrderClass=”dsm_faq_0″][\/dsm_faq_child][dsm_faq_child dsm_title=”Are renewable fuels already available?” dsm_content=”Yes, most of them are bio-based fuels produced from plant or animal oils. The technical term for this is HEFA (Hydrotreated Esters and Fatty Acids). However, the available quantities are not sufficient to fully cover fuel demand. Some airlines, such as Condor, United, Alaska Airlines, and JetBlue, have set clear targets to use renewable fuels. Numerous offtake agreements have already been signed to support this. CAPHENIA and Condor are partners in such an agreement for the supply of sustainable aviation fuel. <\/p>\n

More about the cooperation can be found in the press section.<\/a>” _builder_version=”4.27.5″ _module_preset=”default” border_radii=”on|10px|10px|10px|10px” global_colors_info=”{}” parentOrderClass=”dsm_faq_0″][\/dsm_faq_child][dsm_faq_child dsm_title=”What is SAF?” dsm_content=”<\/p>\n

SAF stands for %22Sustainable Aviation Fuels%22 and is an umbrella term for sustainable aircraft fuels. There are a variety of feedstocks and processes used to produce SAF. What they all have in common is that they are nearly chemically identical to conventional kerosene, allowing them to be blended in any proportion with jet fuel \u2013 or even fully replace it. They are considered sustainable because they offer a significantly lower carbon footprint over their entire lifecycle (from raw material source to combustion) compared to fossil-based kerosene. <\/p>\n

SAF can generally be divided into two main categories: BioSAF and eSAF.<\/p>\n

These differ in terms of feedstock and production method. BioSAF is primarily derived from biomass such as plant oils, algae, or organic waste. <\/p>\n

eSAF, on the other hand, refers to electricity-based synthetic fuels produced via so-called Power-to-X (PtX) processes, using CO\u2082 as a carbon source.<\/p>\n

The unique aspect of the CAPHENIA process lies in its Power-and-Biogas-to-Liquid method. Electricity, biomethane, carbon dioxide, and water are integrated into a single process. This generates renewable aviation fuels, especially synthetic kerosene. The product stream consists of approximately one-third eSAF and two-thirds BioSAF. <\/p>\n

This single process thus delivers two recognized pathways under the European classification system. It reduces complexity, speeds up implementation, and scales with renewable energy \u2013 while also utilizing regional biogas sources. <\/p>\n

” _builder_version=”4.27.4″ _module_preset=”default” border_radii=”on|10px|10px|10px|10px” global_colors_info=”{}” parentOrderClass=”dsm_faq_0″][\/dsm_faq_child][dsm_faq_child dsm_title=”What role does biogas play in SAF production?” dsm_content=”<\/p>\n

Taking into account current usage pathways and existing biomethane production, it is estimated that around 60% of the additional potential could be used for SAF. This corresponds to a significant, realistic SAF-compliant biomethane potential per year that can be harnessed without requiring additional agricultural land. As such, it could make an important contribution to the sustainable production of aviation fuels. <\/p>\n

” _builder_version=”4.27.4″ _module_preset=”default” border_radii=”on|10px|10px|10px|10px” global_colors_info=”{}” parentOrderClass=”dsm_faq_0″][\/dsm_faq_child][dsm_faq_child dsm_title=”Why does aviation need SAF?” dsm_content=”<\/p>\n

The European regulation ReFuelEU Aviation requires airlines and fuel suppliers to gradually increase the share of Sustainable Aviation Fuels (SAF) in air transport. Starting in 2025, at least 2% of aviation fuel must come from sustainable sources, rising to 70% by 2050. <\/p>\n

To ensure compliance with these quotas, the EU has set strict penalties: fuel suppliers who fail to meet their targets must pay high fines of several thousand euros per ton of SAF not delivered. Airlines are also penalized per ton of sustainable fuel not used. These penalties make the continued use of fossil-based kerosene increasingly unattractive and create a strong economic incentive to switch to SAF. <\/p>\n

Thus, sustainable aviation fuels are not only a key lever for climate protection but also a regulatory necessity. For CAPHENIA, this creates a stable market environment and growing demand for synthetic, CO\u2082-neutral aviation fuels. <\/p>\n

” _builder_version=”4.27.4″ _module_preset=”default” border_radii=”on|10px|10px|10px|10px” global_colors_info=”{}” parentOrderClass=”dsm_faq_0″][\/dsm_faq_child][dsm_faq_child dsm_title=”What is synthesis gas?” dsm_content=”<\/p>\n

Synthesis gas, or syngas, is a gas mixture consisting of carbon monoxide (CO) and hydrogen (H\u2082), and serves as a key feedstock for the production of synthetic fuels and chemical products.<\/p>\n

It is generated through various processes from carbon-based materials such as biomass, waste, or CO\u2082, and forms the foundation for sustainable, CO\u2082-neutral fuels (e-fuels).<\/p>\n

At CAPHENIA, synthesis gas is produced through an innovative and resource-efficient process that uses biogenic waste materials and CO\u2082 \u2013 making a significant contribution to the decarbonization of the aviation and chemical industries.<\/p>\n

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Whitepaper<\/p>\n

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